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Material Specification Catalog
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603 Verified Technical Specifications
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Brady B-7642wire_heat_shrink_sleeve949 Orderable SKUs
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PermaSleeve® Marker

B-7642 PermaSleeve® is a thermal-transfer-printed, heat-shrinkable (2:1) polyolefin sleeve for wire identification and insulation, supplied in flattened roll form on a carrier designed for computer driven printers, in white and yellow (other colors available for specials). It has to be heat-recovered to work — Brady recommends a minimum recovery temperature of 85°C (185°F), and any industrial grade heat gun may be used to shrink it. Two limits before quoting anything off this sheet: Brady states all values are averages that "should not be used for specification purposes," and the five-year performance expectation only holds while the product stays in its original packaging below 27°C (80°F) and 60% RH.

Material Composition
Heat shrinkable (2:1) polyolefin sleeves
Adhesive System
Non-Adhesive
Operating Temperature
-55°C to 240°C (-67°F to 464°F)
Total Thickness
Heat-Shrink Wire Sleeve

B-7642 Application & Installation Blueprint

PermaSleeve® Heat-Shrink Wire Tubing • Physical application tolerances and surface engineering
Industrial Fit Certified
B-7642 real-world industrial application
Installed in real-world industrial environment
3:1 Heat-Shrink Sleeve Recovery Procedure
1Slide the unrecovered tubular sleeve over the wire lead prior to connector crimping.
2Position sleeve at the desired marker distance from the terminal pin.
3Apply focused hot air at 250°F (120°C) with an industrial heat gun until polyolefin shrinks snugly around wire.
Engineering Tolerance: 3:1 Shrink Ratio recovers down to 33% of expanded diameter. Meets SAE-AS-81531 and MIL-STD-202.
Substrate Compatibility & Adhesion Matrix
Mil-Spec Aircraft Wire (M22759)
Engineered Fit (5/5)
Cross-Linked Polyethylene (XLPE)
Engineered Fit (5/5)
Kapton & Tefzel Wire Bundles
Engineered Fit (5/5)
Automotive Primary Wire
Engineered Fit (5/5)
Tested Environmental Survivability
SAE-AS-81531 Mil-Spec RubMIL-STD-202 Method 215KAviation Fuel & DieselHigh Vibration & Flexing
Recommended Field & Shop Tools:
Industrial Heat Gun with Reflector Nozzlei7100 / BBP72 Double-Sided PrinterM610 Portable Tool

Orderable Part Numbers, Packaging & Distributor SKUs

Official Brady SKUs, roll dimensions, package quantities, list pricing, Grainger part numbers, and printer compatibility for B-7642.

Popular B-7642 Formats

Standard industrial rolls and die-cut sizes with unit cost breakdown
#1 Popular Choice
Standard Part
HX-187-2-WT-2
0.335 in H x 1 in W x 0.187 in Dia
Roll of 5000 Each
Roll / Pack Total:$2479.00 USD
Supported Hardware:
BBP11BBP12BBP72+5
Grainger
#2 Standard Format
Standard Part
HX-187-150-WT-J-2
0.335 in H x 0.75 in W x 0.187 in Dia
Roll of 20000 Each
Roll / Pack Total:$8379.00 USD
Supported Hardware:
BBP72i6100i7100+2
Grainger
#3 High Capacity
Standard Part
HX-C-250-WT-K
0.439 in H x 0.25 in Dia x 360 ft L
Roll of 360 Feet
Roll / Pack Total:$1059.00 USD
Normalized Unit Cost:$2.94/ft
Supported Hardware:
BBP72i7100i7500+1
All 949 Orderable Part Numbers
Pricing: $140.99 – $9689.00 USD
Catalog SKUDimensionsPackaging / QtyList Price & Unit CostOrder MOQCompatible PrintersHardware & Related
HX-187-2-WT-2Popular
UPC: 662820817994
0.335 in H x 1 in W x 0.187 in DiaRoll of 5000 Each
$2479.00 USD
1 ROL
Standard Order
BBP11BBP12+6
HX-187-150-WT-J-2Popular
UPC: 662820820130
0.335 in H x 0.75 in W x 0.187 in DiaRoll of 20000 Each
$8379.00 USD
1 ROL
Standard Order
BBP72i6100+3
HX-C-250-WT-KPopular
UPC: 888434667286
0.439 in H x 0.25 in Dia x 360 ft LRoll of 360 Feet
$1059.00 USD
$2.94/ft ($0.25/in)
1 ROL
Standard Order
BBP72i7100+2
B33-250-2-7642Popular
UPC: 662820967408
0.439 in H x 2 in W x 0.25 in DiaRoll of 400 Each
$502.99 USD
1 ROL
Standard Order
BBP33i3300+2
HX-375-2-WT-2Popular
UPC: 662820818090
0.645 in H x 1 in W x 0.375 in DiaRoll of 2000 Each
$1719.00 USD
1 ROL
Standard Order
BBP11BBP12+6
B33-125-2-7642Popular
UPC: 662820967385
0.235 in H x 2 in W x 0.125 in DiaRoll of 500 Each
$365.99 USD
1 ROL
Standard Order
BBP33i3300+2
B33-500-2-7642Popular
UPC: 662820967422
0.851 in H x 2 in W x 0.5 in DiaRoll of 225 Each
$444.99 USD
1 ROL
Standard Order
BBP33i3300+2
HX-125-150-WTPopular
UPC: 662820817956
0.235 in H x 1.5 in W x 0.125 in DiaRoll of 2500 Each
$1809.00 USD
1 ROL
Standard Order
BBP11BBP12+6
HX-187-2-WT-4Popular
UPC: 662820817970
0.335 in H x 0.5 in W x 0.187 in DiaRoll of 10000 Each
$2489.00 USD
1 ROL
Standard Order
BBP72i6100+4
HX-C-250-WT-JPopular
UPC: 662820997498
0.439 in H x 0.25 in Dia x 175 ft LRoll of 175 Feet
$435.99 USD
$2.49/ft ($0.21/in)
1 ROL
Standard Order
BBP72i7100+1
HX-250-2-WT-2Popular
UPC: 662820818045
0.439 in H x 1 in W x 0.25 in DiaRoll of 2000 Each
$1309.00 USD
1 ROL
Standard Order
BBP11BBP12+6
B33-187-2-7642Popular
UPC: 662820967392
0.335 in H x 2 in W x 0.187 in DiaRoll of 450 Each
$433.99 USD
1 ROL
Standard Order
BBP33i3300+2
HX-C-187-WT-KPopular
UPC: 888434667309
0.335 in H x 0.187 in Dia x 360 ft LRoll of 360 Feet
$948.99 USD
$2.64/ft ($0.22/in)
1 ROL
Standard Order
BBP72i7100+2
HX-250-2-WTPopular
UPC: 662820818069
0.439 in H x 2 in W x 0.25 in DiaRoll of 1000 Each
$1309.00 USD
1 ROL
Standard Order
BBP11BBP12+6
HX-250-150-WTPopular
UPC: 662820818052
0.439 in H x 1.5 in W x 0.25 in DiaRoll of 1000 Each
$1239.00 USD
1 ROL
Standard Order
BBP11BBP12+6
Showing 1 to 15 of 949 parts
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Quality Assurance, Storage & Regulatory Compliance

Standardized engineering guidelines for warehouse storage, application temperature, and agency certifications.

Shelf Life & Warehouse Storage
Expected Shelf Life: 1 Year from receipt
Storage Temperature: Below 80°F (27°C)
Relative Humidity: 60% RH
Must be stored in original packaging in a climate-controlled warehouse.
Application vs Service Limits
Min Application Temp: 50°F (10°C)
Service Temp Range: -55°C to 240°C (-67°F to 464°F)
Full Cure / Dwell Time: 24 Hours (ASTM D1000)
Clean surface of oil/grease before bonding for maximum peel strength.
Agency Testing & File Directories
UL 969 / 2238: E146526
UL Directory
CSA C22.2: Not certified
CSA Directory
Halogen-Free per DIN VDE 0472 Part 815
Environmental & Safety Standards
RoHS 3 Compliance:2011/65/EU (Pass 2015/863)
REACH Status:SVHC Free (<0.1% w/w)
CA Prop 65:Compliant Notice
Certificates of Conformance (CoC) available on order shipment.
Engineering Limitations & Chemical Fitness Warnings

Extracted directly from Brady Technical Data Sheets to prevent real-world application failures and chemical degradation:

  • Regulatory/agency approvals — UL: "B-7642 is a UL Recognized Component to UL224 Extruded Insulated Tubing. See UL file E146526 for specific details." The sheet gives Recognized Component status only and directs the reader to the UL file for specifics rather than restating them.
  • Regulatory/agency approvals — RoHS: "Brady B-7642 is compliant to 2005/618/EC MCV amendment to RoHS Directive 2002/95/EC."
  • Standards conformance is limited to named classes: "B-7642 PermaSleeve® Markers meet the material and functional requirements of SAE-AMS-DTL-23053/5 (Class 1 and 3) for Insulation Sleeving." No claim is made for other classes of that specification.
  • Application condition: "A minimum recovery temperature of 85°C (185°F) is recommended for B-7642 PermaSleeve® markers."
  • Color availability: "B-7642 is available in white and yellow. Other colors are available for specials."
  • Testing scope excludes one recommended ribbon: R6000 Halogen Free Series is listed under RECOMMENDED RIBBONS, but both the performance properties preamble and the chemical resistance preamble name only the R4300, R6400 and R6600 Series. The sheet reports no performance or chemical-resistance results for the R6000 Halogen Free Series.
  • Solvent resistance covers three fluids only: the Solvent Resistance row names Solution A, Solution C and Solution D, and its result reads "in all three test fluids." Solution B appears only in the legend below the table, defined as "deleted from MIL-STD-202, Method 215J" — no Solution B result is reported.
  • Results differ by sleeve color on several performance tests: white sleeves show "Slight discoloration" where yellow sleeves show "No visible effect" (24 hours at 160°C; 1000 hours at 120°C; 1000 hours in QUV/Q-Sun and Xenon Arc rows vary further). Each verdict belongs to its own color and its own test condition and must not be carried across to the other.
  • Scope sentence printed above the performance properties table, quoted verbatim because it qualifies that whole table rather than any one row: "The results are the same for both colors and all ribbons unless noted."
  • Scope sentence printed between the chemical resistance method paragraph and the chemical resistance table, quoted verbatim: "Unless otherwise noted, there was no visible effect to the printed image prior to rubbing for the above ribbons."
  • Storage-conditional performance expectation: "Product testing, customer feedback, and history of similar products, support a customer performance expectation of at least five years from the date of receipt for this product as long as this product is stored in its original packaging in an environment below 27°C (80°F) and 60% RH. We encourage customers to develop functional testing protocols that will qualify a product's fitness for use, in their actual applications."
  • Data may not be used as a specification: "Note: All values shown are averages and should not be used for specification purposes." And: "Test data and test results contained in this document are for general information only and shall not be relied upon by Brady customers for designs and specifications, or be relied on as meeting specified performance criteria. Customers desiring to develop specifications or performance criteria for specific product applications should contact Brady for further information."
  • Compliance information is second-hand: "Product compliance information is based upon information provided by suppliers of the raw materials used by Brady to manufacture this product or based on results of testing using recognized analytical methods performed by a third party, independent laboratory. As such, Brady makes no independent representations or warranties, express or implied, and assumes no liability in connection with the use of this information."
  • Warranty: Brady products are sold on the understanding that buyers will test them in actual use and determine adaptability to their intended uses for themselves. The warranty covers freedom from defects in material and workmanship, is limited to replacement of product shown to Brady's satisfaction to have been defective when sold, does not extend to persons obtaining the product from the buyers, and is in lieu of any implied warranty of merchantability or fitness for a particular purpose. Brady is not liable for consequential damages arising from use or inability to use its products.
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ASTM Physical & Mechanical Properties

Standardized laboratory test data measured in accordance with ASTM D 1000, ASTM D 2979, and ASTM D 2671.

Physical PropertyTest MethodStandard Test Units (US)Metric Units (SI)

Thermal Transfer Ribbon Compatibility

Official Brady recommended ribbons engineered for maximum contrast, smear resistance, and UL certification compliance.

Recommended Thermal Transfer
Series R4300
Series R6000 Halogen Free
Series R6400
Series R6600
* Note: Testing print permanence with official Brady ribbons is required to maintain UL/CSA agency certification on printed labels.

Chemical & Solvent Resistance Matrix

Standardized dip and rub immersion test observations across industrial fuels, oils, solvents, and cleaners.

Tested per ASTM D 895 / Brady standard dip & rub immersion.
Chemical Reagent / SolventSubstrate / Adhesive EffectThermal Ribbon Permanence
Isopropyl Alcohol1
Print After Rub — R4300:1-2
Print After Rub — R6400:1
Print After Rub — R6600:2
JP-8 Jet Fuel1
Print After Rub — R4300:3-4
Print After Rub — R6400:1
Print After Rub — R6600:3
Diesel (gasoil)1
Print After Rub — R4300:3
Print After Rub — R6400:1
Print After Rub — R6600:1
Mil 5606 Oil1
Print After Rub — R4300:2-3
Print After Rub — R6400:1
Print After Rub — R6600:2
De-ionized Water1
Print After Rub — R4300:1
Print After Rub — R6400:1
Print After Rub — R6600:1
MEK1
Print After Rub — R4300:2-3
Print After Rub — R6400:1
Print After Rub — R6600:3
Gasoline1
Print After Rub — R4300:3-4
Print After Rub — R6400:1
Print After Rub — R6600:3-4
Motor oil 15W201
Print After Rub — R4300:2-3
Print After Rub — R6400:1
Print After Rub — R6600:1
Skydrol® 500B-41
Print After Rub — R4300:2-3
Print After Rub — R6400:1
Print After Rub — R6600:2
10% Salt water solution1
Print After Rub — R4300:1
Print After Rub — R6400:1
Print After Rub — R6600:1
Acetone1
Print After Rub — R4300:3
Print After Rub — R6400:2
Print After Rub — R6600:1
Toluene1
Print After Rub — R4300:5
Print After Rub — R6400:4
Print After Rub — R6600:2
Mineral Spirits1
Print After Rub — R4300:5
Print After Rub — R6400:2
Print After Rub — R6600:1
Brake fluid - DOT 41
Print After Rub — R4300:3
Print After Rub — R6400:1-2
Print After Rub — R6600:1

Environmental & Aging Durability Testing

Environmental Exposure ConditionObservation & Legibility Result
Minimum recovery temperature85°C (185°F) recommended
Low temperature Flexibility -55°C for 4 hoursPass (SAE AMS-DTL-23053; standard requirement "No cracking")
Operation temperature (175°C x 24 hours)Pass (SAE AMS-DTL-23053; standard requirement SAE AMS-STD-104 Class 1)
High Service Temperaturethree separate test conditions, each with its own result
Low Service TemperatureNo visible effect (1000 hours at -40°C)
UV Light Resistancetwo separate test conditions, each with its own result
1000 hours in UV LightchamberNo visible effect
Sun Xenon Test ChamberSlight discoloration (white sleeves); Very slight fade (yellow sleeves)
Weatherabilitytwo separate test conditions, each with its own result
1000 hours in QUV weatherometerNo visible effect
1000 hours in Xenon Arc WeatherometerSlight discoloration (white sleeves); Slight to moderate fade (yellow sleeves)
Humidity resistanceNo visible effect (1000 hours at 37°C/95% Relative Humidity)
Sun and Xenon Arc rows vary further). Each verdict belongs to its own color and its own test condition and must not be carried across to the other. - Scope sentence printed above the performance properties table, quoted verbatim because it qualifies that whole table rather than any one row"The results are the same for both colors and all ribbons unless noted."

Verified Target Applications & Use Cases

  • Wire identification and insulation purposes