HomeStandards HubMIL-STD-202G / Method 215K
U.S. Department of Defense (DoD) ComplianceStandard: MIL-STD-202G / Method 215K

Resistance to Solvents for Electronic & Electrical Components (MIL-STD-202G / Method 215K)

Establishes standardized military testing procedures to verify that markings on printed circuit boards, electronic chassis, semiconductor packages, connectors, and wire sleeves survive aggressive industrial solvents, defluxers, and saponifier washdowns used during PCB assembly. This engineering compliance guide details the mandated laboratory test procedures, authorized thermal transfer ribbons, and officially recognized Brady material combinations.

Mandated Test Protocol & Pass Criteria

Specimens are subjected to 3 distinct chemical solvent groups: Group 1 (1 part Isopropyl Alcohol + 3 parts Mineral Spirits @ 25°C), Group 2 (Terpene defluxer / d-limonene solvent blend @ 25°C), and Group 3 (Aqueous saponifier consisting of 42 parts deionized water, 1 part propylene glycol monomethyl ether, and 1 part monoethanolamine heated to 63°C–70°C / 145°F–158°F). Samples are immersed for 3 minutes per group, immediately followed by 10 manual strokes with a mechanical nylon bristle toothbrush under a calibrated 2.0-ounce (0.56 N) force. Zero character degradation is permitted.

Official testing and application setup for MIL-STD-202G / Method 215K
📜 MIL-STD-202G / Method 215K: Certified Test Setup & Material Application
Sponsored MIL-STD-202G / Method 215K Certified Materials
Industrial Label Printers & Materials
Relevant Technical Equipment & Consumables [Ad Slot std-mil-std-202g-method-215k]

Certified Brady B-Number Materials for MIL-STD-202G / Method 215K

B-652Certified

High-Temperature Polyimide PCB Tracking Film (300°C)

Required Ribbon: Brady Series R6000HF Halogen-Free Pure Resin

Passes Method 215K solvent immersion and mechanical brushing with zero character degradation after 300°C wave solder reflow.

Inspect B-652 Technical Datasheet
B-724Certified

Ultra-Thin Auto-Feeder Matte Polyimide (330°C)

Required Ribbon: Brady Series R6000HF / R4300 Pure Resin

Fully certified through hot aqueous saponifier washdowns (Kyzen Aquanox® / Zestron® Vigon) under Method 215K.

Inspect B-724 Technical Datasheet
B-342Certified

PermaSleeve® 3:1 Polyolefin Wire Markers

Required Ribbon: Brady Series R6600 Pure Resin

Passes all three solvent test groups with zero ink bleed or polyolefin sleeve swelling.

Inspect B-342 Technical Datasheet
B-423Certified

Permanent Gloss White Polyester Rating Decals

Required Ribbon: Brady Series R6000HF Pure Resin

Resists Method 215K solvent wiping for defense chassis and electronic power supply rating plates.

Inspect B-423 Technical Datasheet

Certified Orderable SKUs for MIL-STD-202G / Method 215K

Catalog part numbers, Grainger SKUs, roll dimensions, and list pricing.

SL-11-PK
Static Awareness labels
Dimensions: 0.25 in H x 0.25 in WPack of 25 Cards
$178.99 USD
Roll
LAT-1-652-10
LaserTab High Temp Polyimide Lbls 0.25 in H x 0.3 in W Amber 12/PK
Dimensions: 0.25 in H x 0.3 in WPack of 12 Sheets
$907.99 USD
$0.091/label
THT-4-724-10Grainger #20XX89
Ultra Heat Resistant Amber Polyimide Circuit Board Labels
Dimensions: 0.25 in H x 1.5 in WRoll of 10000 Labels
$1639.00 USD
$0.16/label
THT-14-724-10Grainger #20XX80
Ultra Heat Resistant Amber Polyimide Circuit Board Labels
Dimensions: 0.2 in H x 0.65 in WRoll of 10000 Labels
$721.99 USD
$0.072/label
M21-187-C-342Grainger #3PXV6
PermaSleeve® Heat-Shrink Wire and Cable Labels
Dimensions: 0.335 in H x 0.187 in Dia x 7 ft LCartridge of 7 Feet
$58.99 USD
$8.43/ft
B33-187-2-342-2Grainger #45KK17
PermaSleeve Heat Shrink Wire and Cable Labels
Dimensions: 0.335 in H x 1 in W x 0.187 in DiaRoll of 1500 Each
$685.99 USD
Roll
THT-18-423-3Grainger #2TYT1
Harsh Environment Multi-Purpose Polyester Labels
Dimensions: 1 in H x 3 in WRoll of 3000 Labels
$290.99 USD
$0.097/label
THT-17-423-3Grainger #2TYR9
Harsh Environment Multi-Purpose Polyester Labels
Dimensions: 1 in H x 2 in WRoll of 3000 Labels
$227.99 USD
$0.076/label

Compliance & Quality Audit FAQs: MIL-STD-202G / Method 215K

Q: Why is the exact thermal transfer ribbon pairing legally required for MIL-STD-202G / Method 215K compliance?

Agency certifications (UL 969, SAE-AS-81531, MIL-STD-202G) evaluate the complete printed system—the face stock, the adhesive, and the ink formulation. If an unapproved third-party ribbon is used, the print may fail solvent or eraser abrasion testing, voiding the certification and failing AS9100 / ISO audits.

Q: Where can I download the formal Brady Technical Data Sheet (TDS) for quality records?

Click through to any material profile page (e.g. B-342 or B-7642) and use the "Print Spec Sheet" button in the top right to generate a clean, PDF-ready engineering submittal package.